factory – Echi

Echi Pouch Manufacturing Facility

Echi is a leading manufacturer of nicotine pouches. We maintain rigorous quality control at the production source to ensure the highest quality in smokeless nicotine products. We have consistently received recognition from distributors and end-users for our services and products. Now, let’s take a closer look at the Echi nicotine pouch factory and explore how nicotine pouches are produced.

When was the Echi Nicotine Pouch factory established?

At Echi, our team is composed of highly skilled technicians and senior engineers who specialize in nicotine technology. Our dedicated R&D department, made up of nicotine experts, is continually pushing the boundaries of innovation, ensuring that our products lead the market in quality and performance.

Founded in 2019, Echi’s founder has been at the forefront of developing synthetic nicotine technology. With over eight years of in-house research and development, our team consistently creates cutting-edge products that enhance the competitiveness of our nicotine pouches and provide unmatched value to our partners.

Where is the Echi Nicotine Pouch factory located?

Echi’s manufacturing facility is located at No. 3 Dongpo Street, Yangmei Community, Bantian Street, Longgang District, Shenzhen, Guangdong, China. Situated within a modern industrial park, our large production workshop is equipped with cutting-edge technology. We adhere to stringent quality control protocols to ensure that all products meet the highest safety and quality standards.

How are nicotine pouches made?

The Echi nicotine pouch is a tobacco-free nicotine product designed for oral absorption, offering a reliable solution for smoking cessation and nicotine replacement therapy. The production of Echi nicotine pouches takes place in our advanced manufacturing facility. Let’s take a closer look at the Echi nicotine pouch factory and explore the process behind the manufacturing of these high-quality nicotine pouches.

Selection of Raw Materials

The production of nicotine pouches begins with the selection of high-quality raw materials.

The nicotine pouches produced by ECHI use synthetic nicotine, which is created in certified laboratories utilizing proprietary methods. One chemical involved in this process is niacin, which leads to the creation of nicotine that is 99.9% pure. The manufacturing processes for synthetic, non-tobacco, and tobacco-free nicotine are closely guarded trade secrets. Synthetic nicotine is purer than nicotine that is derived from tobacco or contains tobacco. Despite the similarities between synthetic and natural nicotine products, they may be subject to different regulations. The production of synthetic nicotine is estimated to be three to four times more expensive than the current cost of nicotine derived from tobacco.

Mixing and Blending

The production of nicotine pouches involves a meticulous process of mixing and blending. Synthetic nicotine, plant fibers, flavorings, and other ingredients are combined in a large container to create a uniform mixture. This mixture is then processed through an extrusion machine, where it is compressed into a continuous ribbon.

The entire manufacturing process takes place in a factory setting that upholds the highest standards of quality control and testing, ensuring the production of the finest nicotine pouches available on the market.

The Moisture and Flavor Control of Nicotine Pouches

Controlling moisture in nicotine pouches can be done using drying agents or desiccants, which absorb moisture and prevent the pouches from becoming overly wet or damp. Alternatively, a controlled environment with regulated temperature and humidity levels can hinder moisture accumulation.

The flavor of nicotine pouches can be adjusted by using premium-grade flavorings and varying their quantity to achieve the desired taste. It is also important to ensure that the flavorings are evenly distributed throughout the pouches. Regular quality control assessments are essential to maintain consistency in both flavor and moisture levels.

Quality Control in the Manufacturing of Nicotine Pouches

Quality Control and Testing

Rigorous quality control is essential in nicotine pouch production. Products undergo multiple tests, including assessments of nicotine content, pH level, and moisture, to meet and exceed the required standards.

Our panel of sensory experts ensures consistent quality by evaluating flavor, aroma, and mouthfeel. Additionally, we perform stability, microbiological, and packaging integrity tests to guarantee product safety, stability, and overall quality.

Product Component	Brand	Material	Size/Specifications
Cans	X-BAR	Food-grade polypropylene (PP)	Diameter of can: 6.8 cm; Diameter of lid: 6.4 cm; Height: 2.4 cm
Labels	X-BAR	Light silver dragon
Plastic film	X-BAR	Polyolefin Shrink Film (POF)	All five seals together
Boxes	X-BAR	Cardboard	560mm x 350mm x 500mm

When was the Echi Nicotine Pouch factory established?

The EGP team consists of highly skilled technicians, while the R&D team comprises senior engineers and nicotine experts. By staying current with the latest developments and consistently launching innovative products at the forefront of the market, we enhance the competitiveness and advantages of our nicotine pouch.

The founder of EGP has been developing synthetic nicotine technology since 2019 and has established an in-house R&D team that has operated for eight years.

Applying the nicotine pouch label

The complete process at the EGP nicotine pouch factory is fully automated and managed by a computer program, ensuring that the labeling remains 100% consistent and accurate.